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How to determine the method of bearing replacement

2021-09-30

The specific judgment method of whether the bearing should be reported for repair, that is, the specific judgment method of the bearing that has been fully utilized and is close to failure is as follows:
1) It is the most convenient and reliable method to use the bearing working state monitoring instrument, such as Ferrograph or SPM or i-id-1 bearing working state monitoring instrument to judge the working state of the bearing and decide when the bearing should be repaired. For example, when HD-1 instrument is used, when the pointer approaches the dangerous area from the warning area, and the pointer does not return after taking measures to improve lubrication, it can be determined that it is the problem of the bearing itself. At this time, the bearing can be reported for repair before entering the dangerous area. How far away from the dangerous area to start the repair can be adjusted by experience. Using such an instrument, we can make full use of the working potential of the bearing, report the bearing for repair in time, and avoid faults. It is safe and economical.
2) Using simple tools, when the above instruments are not available, the operator can hold a round rod or wrench and other tools to collide with the part of the machine shell closest to the bearing, and shame his ears on the running sound of the bearing transmitted by the tool. Of course, it is also possible to refit with a medical stethoscope. The sound of normal bearing operation should be uniform, stable and not harsh, while the sound of abnormal bearing operation has various intermittent, impact or harsh sounds. First, get used to the normal bearing operation sound, and then you can grasp and judge the abnormal bearing operation sound. Then, through the accumulation of practical experience, you can further analyze what kind of abnormal sound corresponds to what kind of bearing abnormal phenomenon. There are many types of abnormal sound of bearings, which are difficult to speak and mainly rely on experience accumulation.

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